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10.11 NPK fertilisers

Why plants need nitrogen, phosphorus and potassium, how ammonium nitrate, ammonium sulfate and phosphate fertilisers are made from raw materials, and how the laboratory preparation of ammonium sulfate compares with industrial production.

Separate only AQA Edexcel OCR 2 min read

Why fertilisers?

Key terms

  • NPK fertiliser: a formulation containing compounds of nitrogen, phosphorus and potassium in suitable proportions to improve plant growth.

Plants need the elements nitrogen (N), phosphorus (P) and potassium (K) to grow. Fertilisers replace these elements in the soil and increase crop yields. The compounds must be soluble so that plants can absorb them through their roots.

Flow diagram: ammonia and nitric acid make ammonium nitrate, ammonia and sulfuric acid make ammonium sulfate, phosphate rock treated with acids gives soluble phosphates, potassium salts are mined, and all are mixed into NPK fertilisers
Flow diagram: ammonia and nitric acid make ammonium nitrate, ammonia and sulfuric acid make ammonium sulfate, phosphate rock treated with acids gives soluble phosphates, potassium salts are mined, and all are mixed into NPK fertilisers

Nitrogen compounds

  • Ammonia is made by the Haber process.
  • Some ammonia is oxidised to make nitric acid.
  • ammonia + nitric acid → ammonium nitrate: NH3 + HNO3 → NH4NO3
  • ammonia + sulfuric acid → ammonium sulfate: 2NH3 + H2SO4 → (NH4)2SO4

Phosphorus compounds

Phosphate rock is mined, but it is insoluble. It is treated with acids to make soluble salts:

  • with nitric acid: phosphoric acid and calcium nitrate
  • with sulfuric acid: single superphosphate (calcium phosphate and calcium sulfate)
  • with phosphoric acid: triple superphosphate (calcium phosphate)

Potassium compounds

Potassium chloride and potassium sulfate are obtained by mining and can be used directly.

Making ammonium sulfate: lab compared with industry

Laboratory and industrial production of ammonium sulfate
FeatureLaboratoryIndustry
Scalesmall (grams)very large (tonnes)
Processbatch: titration, then crystallisationcontinuous
Raw materialsbought solutions of ammonia and sulfuric acidmade on site from natural gas, air, sulfur and water
Number of stagesfewseveral (making ammonia and sulfuric acid first)

Lab method: titrate dilute ammonia solution with dilute sulfuric acid using methyl orange to find the volumes; repeat without the indicator; evaporate some water and leave to crystallise.

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