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10.10 The Haber process

How ammonia is made by the Haber process from nitrogen and hydrogen, the conditions used (450 °C, 200 atmospheres, iron catalyst), recycling of unreacted gases, and (Higher) why the conditions are a compromise between rate, yield and cost.

AQA Edexcel OCR 1 min read

Making ammonia

Key terms

  • Haber process: the industrial process that makes ammonia from nitrogen and hydrogen.

Ammonia is used to make fertilisers, as well as nitric acid and explosives.

N2(g) + 3H2(g) ⇌ 2NH3(g)

  • Nitrogen comes from the air.
  • Hydrogen comes from natural gas (methane) reacting with steam.

The reaction is reversible, and the forward reaction is exothermic.

Flow diagram of the Haber process: nitrogen and hydrogen compressed to 200 atmospheres, passed over an iron catalyst at 450 °C, ammonia condensed and removed, unreacted gases recycled, with a table of conditions and reasons
Flow diagram of the Haber process: nitrogen and hydrogen compressed to 200 atmospheres, passed over an iron catalyst at 450 °C, ammonia condensed and removed, unreacted gases recycled, with a table of conditions and reasons

The process

  1. The purified gases are compressed to about 200 atmospheres.
  2. They pass over an iron catalyst at about 450 °C.
  3. Only some of the gases react. The mixture is cooled, so the ammonia liquefies and is removed.
  4. The unreacted nitrogen and hydrogen are recycled back into the reactor, so none is wasted.

Choosing the conditions (Higher)

Temperature:

  • The forward reaction is exothermic, so a lower temperature gives a higher yield of ammonia.
  • But a lower temperature makes the reaction too slow.
  • 450 °C is a compromise between a reasonable yield and a fast enough rate.

Pressure:

  • There are 4 molecules of gas on the left and 2 on the right. A higher pressure shifts the equilibrium to the right, giving a higher yield, and also increases the rate.
  • But very high pressures need expensive, strong equipment and more energy, and are more dangerous.
  • 200 atmospheres is a compromise between yield and cost and safety.

Catalyst:

  • Iron speeds up both the forward and backward reactions, so equilibrium is reached faster.
  • It does not change the yield.

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