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7.2 Fractional distillation of crude oil

How crude oil is separated into fractions by fractional distillation, how the temperature gradient in the column separates hydrocarbons by boiling point, and the uses of the fractions as fuels and feedstock.

AQA Edexcel OCR 2 min read

Separating crude oil

Key terms

  • Fraction: a mixture of hydrocarbons with similar numbers of carbon atoms and similar boiling points.
  • Fractional distillation: separating a mixture of liquids with different boiling points using a fractionating column.

Crude oil is a mixture, so it can be separated by a physical process. The hydrocarbons are separated into fractions by fractional distillation.

A fractionating column, cool at the top and hot at the bottom, with crude oil vapour entering at the bottom and refinery gases, petrol, kerosene, diesel oil, fuel oil and bitumen drawn off at different heights, with their uses
A fractionating column, cool at the top and hot at the bottom, with crude oil vapour entering at the bottom and refinery gases, petrol, kerosene, diesel oil, fuel oil and bitumen drawn off at different heights, with their uses

How it works

  1. Crude oil is heated in a furnace until most of it evaporates.
  2. The vapour enters the bottom of a tall fractionating column.
  3. The column is hot at the bottom and cooler at the top (a temperature gradient).
  4. As the vapour rises, it cools. Each hydrocarbon condenses when it reaches a level where the temperature is below its boiling point.
  5. The liquids are collected on trays at different heights. Very small molecules stay as gases and leave at the top. Bitumen does not evaporate and is collected at the bottom.

Hydrocarbons with shorter chains have lower boiling points, so they are collected higher up the column.

Uses of the fractions

Crude oil fractions
FractionCarbon atomsUse
refinery gases1 to 4bottled gas for heating and cooking
petrol5 to 10fuel for cars
kerosene10 to 16fuel for aircraft
diesel oil14 to 20fuel for lorries, trains and some cars
fuel oil20 to 40fuel for ships and some power stations
bitumenover 40surfacing roads and roofs

Many fractions are also used as feedstock for the petrochemical industry: they are made into solvents, lubricants, polymers, detergents and many other useful materials.

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